HATO UV Design: From Concept to Production

Written by Kiril Stoimenov | Feb 24, 2026 2:29:34 PM

At HATO, we don’t just build lights; we engineer high-performance UV systems tailored to your specific needs. By combining cutting-edge research with a LEAN manufacturing approach, we transform complex challenges into market-ready products.

Our Core Expertise: HATO R&D

Our multidisciplinary Research & Development team is the backbone of our innovation. We integrate six core disciplines to ensure every UV solution is efficient, durable, and technologically superior.

Microcontrollers: Custom firmware and intelligent control systems for precise UV dosing and monitoring.
Power Electronics: High-efficiency drivers and power supplies optimized for UV lamp stability.
Optics: Advanced light distribution modelling to ensure maximum intensity and uniform coverage.
Metals & Mechanics: Robust thermal management and structural housing designed for harsh environments.
Validation: Rigorous testing protocols to ensure performance, safety, and regulatory compliance.

End-to-End ODM Solutions

Your Vision, Our Expertise. Bring your product ideas to life without the overhead of in-house engineering. Our Original Design Manufacturing (ODM) services allow you to launch high-quality products under your own brand, built exactly to your specifications.

The "Next Lighting" Workflow

Phase	Description	What We Deliver
1. Concept Design	Translating your vision into a viable platform.	Feasibility studies & sketches
2. Development	End-to-end engineering and technical design.	Full technical blueprints
3. Prototyping	Moving from digital files to physical reality.	High-fidelity engineering samples
4. Industrialization	Optimizing for mass production (DFM/DFA).	Tooling setups & assembly workflows
5. Production	Efficient, high-volume LEAN manufacturing.	High-quality finished goods
6. Logistics	Managing the global supply chain.	Secure, reliable global delivery

Why Partner for ODM?

Total Brand Ownership: We handle the "how," but the product carries your logo and identity.
Reduced Time-to-Market: Skip the trial-and-error phase by leveraging our existing infrastructure.
Engineering-First Approach: We solve for durability and cost-effectiveness at the drawing board.

Scale with OEM Precision

You Design It, We Build It. For companies that have finalized blueprints and need a manufacturing partner to execute at scale. Our OEM services provide the engine to turn your innovation into inventory.

From Blueprint to Box

Prototyping: We produce engineering samples to ensure the physical product aligns perfectly with your technical specifications.
Industrialization: Our engineers perform a deep dive into Design for Manufacturing (DFM) to minimize defect rates and optimize costs.
LEAN Production: Experience the benefits of waste reduction and high throughput, meeting rigorous quality benchmarks.
Logistics: We manage the complexities of shipping and supply chain so your inventory arrives on time, every time.

Why Trust HATO with Your Manufacturing?

Strict IP Protection Your designs are your assets; we ensure ironclad confidentiality.		Quality Assurance We act as an extension of your brand, maintaining your exact standards.

Scalability Facilities that adapt from pilot runs to high‑volume market rolls.		Cost Control Leverage our established supply chains to reduce your overhead.

Ready to start your next UV project?

Whether you have a fully-fleshed-out brief or just a napkin sketch, our engineering team is ready to step in.

"Our mission is to bridge the gap between complex UV physics and practical industrial application."

Whether you are looking to outsource a complete design through our ODM model or scale existing blueprints via our OEM services, our team is committed to precision, transparency, and technical excellence at every stage of the lifecycle. Let’s transform your complex UV challenges into high-performance, market-ready realities.

View full post