Optimizing Turkey Breeder House Performance with HATO FORTIS LED Lighting

Puesta Procavi Cañete, a male breeder facility located in Cañete, Spain, and part of Procavi S.L.—a major player in European turkey production—recently completed a successful six-month production cycle following the installation of the HATO FORTIS LED lighting system.

The initiative aimed to enhance lighting consistency, improve animal productivity, reduce maintenance demands, and drive down energy costs. The results exceeded expectations, demonstrating clear benefits in both performance metrics and operational efficiency.

Project Overview

• Location: Puesta Procavi Cañete – Male Breeder House
• Installer: ELIAS Equipamientos Ganadeiros
• Lighting System: HATO FORTIS LED
• Monitoring Period: Full 6-month production cycle

Dedicated to maintaining high standards of breeding performance and animal welfare, the facility implemented the HATO FORTIS system as part of its commitment to continuous improvement. The project was carried out with the close cooperation of HATO’s engineering team to ensure tailored installation and maximum lighting efficiency.

Objectives

The lighting upgrade was designed to achieve four key goals:

• Ensure uniform light distribution throughout the breeder house
• Minimize maintenance-related disruptions
• Sustain or enhance animal performance, including weight and reproductive metrics
• Improve overall energy efficiency and hygiene conditions

Installation & Monitoring

The HATO FORTIS LED lighting system was installed across the breeder house with input from both the HATO and site teams. The lighting performance and its impact on biological indicators were closely tracked throughout the six-month period to assess effectiveness.

Results & Performance Highlights

The HATO FORTIS system delivered strong outcomes across multiple operational benchmarks:

•    Lighting Performance: Uniform distribution created consistent environmental conditions for the birds.
•    Reliability: No lamp failures occurred during the cycle, eliminating the need for mid-cycle maintenance.
•    Animal Health: Bird weight gain remained steady without changes to feed levels or lighting schedules.
•    Reproductive Performance: Semen quality remained consistently high with average volumes of 0.4–0.5 ml per male and over 5 million sperm cells per tube.
•    Hygiene: The fixtures were designed for easy cleaning, supporting high biosecurity standards.
•    Energy Efficiency: Significant savings were achieved by replacing fluorescent lights with FORTIS LEDs.

• Total Energy Savings: 4,497 kWh/year (58%)
• Annual Economic Savings: €950

Client Feedback

“Since implementing the HATO FORTIS lighting system, we’ve observed a significant improvement in the overall performance and efficiency of our breeder operations. The consistent results and zero downtime have made a real difference in our daily operations,” reported the team at Puesta Procavi Cañete.

This project highlights the value of integrating advanced lighting technology in poultry breeding environments. The HATO FORTIS LED system proved to be a high-performance, low-maintenance, and energy-efficient solution, contributing to enhanced productivity and cost-effectiveness. For facilities aiming to improve both biological outcomes and operational sustainability, smart lighting presents a powerful opportunity.